Welding Full Face Respirator
Type: Full Face Respirator Set
Function: Provides effective protection against particulates and multiple toxic gases/vapors, including organic gases, acid gases, ammonia, formaldehyde, etc.
Material: High Quality Liquid Silicone, PE
Structural Design: Dual trapezoidal cartridges
Manufacture & Certificates
Produced by our own factory
Certifications: EN136:1998 CL2, EN 143:2021, EN 14387:2021, ISO 9001
Service: OEM customization available, sample support
Applications: Coking, steel rolling, copper smelting, agriculture, construction, general manufacturing, pharmaceuticals, primary metals, transportation equipment manufacturing, machinery manufacturing, petrochemicals, mining, electronics, electric power, building manufacturing.
Description
Technical Parameters
Anhui Wankang Protective Products Co., Ltd. is one of the most reliable manufacturers and suppliers of welding full face respirator in China, featured by quality products and good price. Please rest assured to wholesale bulk advanced welding full face respirator from our factory. Contact us for customized service and pricelist.
Products Specification
|
Parameter |
Details |
|
Model |
WK6800 |
|
Product Name |
Full Face Respirator Set |
|
Brand |
WENAKALL |
|
Product Type |
Reusable full mask, dual cartridges |
|
Set Contents |
Mask body×1, Filter cartridges×2, Pre-filter cotton cover×2, Pre filter cotton×10, Mask body anti-dust bag*1, color box*1 (Accessories are optional) |
|
Mask Material |
Silicone, PE, PC |
|
Washable |
Yes, detachable & washable |
|
Color of Mask |
Gray, Blue, Black |
|
Protection Against |
Vapors, Gases & Dust (WK6001CN cartridges) |
|
Optional Accessories |
Cartridge B1; Cartridge E1; Cartridge K1; Composite Cartridge AEBK1; Filter Cotton 2097; Cartridge 60923; Comprehensive Cartridge 60926; Goggles; Earplugs, etc. |
|
Certificate |
Mask Standard: EN136:1998 CL2 Cartridge Standard: EN 14387:2021 Filter cotton: EN 143:2021 TÜV Rheinland,ISO |
|
Filter Cotton Filtration Efficiency |
≥95%,FFP2 |
|
Package Information |
19×15×24 cm(Color Box)0.95 kg 47×40×50 cm(Carton Size)11.5kgs Units per Carton: 12 Sets/Carton |
Welding PPE Product Introduction
Full face respirators are widely adopted in welding operations, yet they are not mandatory for every welding task. They are mainly deployed in scenarios with heavy fume buildup, poor ventilation, or jobs requiring combined eye-face and respiratory protection.
High-concentration fume environments
When working in confined enclosures, narrow spaces or densely arranged multi-station workshops, the concentration of hazardous contaminants may exceed occupational exposure limits by more than 10 times. Under such conditions, powered air-purifying respirators (PAPR) or supplied-air respirators with full-face designs are recommended to maintain positive pressure inside the facepiece.
Integrated eye, face and respiratory protection requirements
Welding arcs, hot spatter and toxic fumes coexist during operation. Full-face respirators block radiant heat, impact hazards and airborne contaminants simultaneously. Compared with the separate combination of welding helmet plus half-face respirator, this all-in-one solution streamlines donning and avoids seal leakage caused by squeezing between two separate pieces of gear.
High or unidentified toxic gas concentrations
For welding inside sealed vessels where gas compositions remain unknown or contaminant levels are high, positive-pressure full-face respirators shall be selected. They prevent toxic substances from entering the human body through mucous membranes of eyes and respiratory tracts.
Three mainstream full-face respiratory protection options are available:
Powered air-fed welding helmet Integrates auto-darkening welding filter with air supply system. Similar to the 3M Speedglas paired with Adflo system, it delivers continuous positive airflow powered by built-in batteries without external air lines. It fits long-duration continuous welding work.
Supplied-air full-face respirator Delivers clean breathable air through long air hoses to the facepiece. It creates low breathing resistance and reduces stuffiness, making it ideal for confined-space operations.
Air-purifying full-face respirator Used with matching gas/vapour cartridges. It applies to worksites with sufficient oxygen and relatively low contaminant levels while protecting eyes and facial skin.
Respiratory Hazards in Electric Welding
High heat generated during welding vaporizes base metals and filler materials, producing mixed welding fumes consisting of ultra-fine solid particulates and multiple toxic gaseous pollutants. The exact mixture varies with welding procedures and workpiece materials.
Key hazardous components
- Gaseous pollutants: Carbon monoxide, nitrogen oxides and ozone are the most common by-products, alongside carbon dioxide, hydrogen fluoride and phosgene. Carbon monoxide is produced in the largest quantity and poses high risks of oxygen deprivation.
- Solid particulates: Formed after vaporized metal condenses and oxidizes. Main constituents include iron oxide, silica and manganese oxide, plus heavy metals such as chromium, nickel and lead. These micro-sized particles penetrate deep into alveoli and cannot be cleared easily by the human body.
- Special material risks: Welding galvanized steel releases zinc oxide fumes that may trigger metal fume fever. Aluminium welding using fluoride-containing fluxes can emit corrosive hydrogen fluoride which irritates respiratory tracts and mucosal tissues.
Prolonged inhalation of welding fumes raises risks of welder's pneumoconiosis and metal fume fever, and imposes persistent damage to the nervous system. The International Agency for Research on Cancer (IARC) classifies welding fumes as Group 1 carcinogen linked to elevated lung cancer risks. Early symptoms include persistent cough and sore throat. Simple wall fans cannot remove suspended ultra-fine welding fumes and should never be treated as reliable hazard control. Adequate on-site ventilation and local extraction systems or fume extractors are strongly advised. Welders must wear compliant respiratory protection, like welding full face respirators. Those engaged in long-term welding work should take regular physical examinations, including blood tests and lung CT scans.
Respiratory PPE Selection Guide for Electric Welding
For standard welding tasks, particulate respirators are required with adequate protection levels. KN95 serves as the minimum requirement while KN100 is preferred. Welding fume particles are far finer than conventional industrial dust. Ordinary disposable masks fail to intercept these pollutants; only filters with efficiency ≥99.97% deliver reliable blocking performance. Selection is determined by workplace conditions and welding intensity.
- Open-air or well-ventilated workstations: For light workloads where fumes disperse quickly, reusable half-face air-purifying respirators or welding full face respirator fitted with high-efficiency filter cartridges are acceptable. Silicone facepieces offer superior facial fitting, stable sealing and better wear comfort.
- Confined narrow spaces or high-density multi-station welding: Fumes accumulate rapidly. Filtering respirators alone are insufficient. Powered air-purifying respirators (PAPR) or supplied-air respirators are recommended to supply purified air and achieve higher protection grades.
- Medium-intensity routine welding: Following occupational health recommendations, KN100 / KP100 full-face respirators or low-resistance dual-valve half-face masks deliver stable protection.
Critical selection reminders
Compatibility for combined wear: When pairing welding helmets with respirators, verify fitting in advance. Pressure between two protective items breaks the seal and invalidates protection.
No improper substitution: Disposable masks or cotton gauze masks cannot replace professional respirators. They cannot trap heavy metal oxides inside welding fumes and lead to pneumoconiosis after long exposure.
Selection of Additional Welding Personal Protective Equipment
Beyond welding full face respirator protective gear, a complete suite of PPE builds full-body defence against hot sparks, arc radiation, molten metal splash and mechanical cuts.
Auto-darkening welding helmet: Core eye and face protection. Its filter automatically dims upon arc strike and restores transparency once welding stops. It blocks UV and infrared radiation to prevent photokeratitis and shields facial skin from molten spatter burns. Head-mounted styles suit extended continuous welding shifts.
Flame-resistant welding garment: Made of thick flame-retardant fabric to resist ignition from sparks and molten metal. Both one-piece coveralls and two-piece workwear are available, featuring wear-resistant and heat-insulating properties. Tightened cuffs and collars stop hot slag falling underneath clothing and causing burns.
Cowhide welding gloves: Constructed from heavy split cowhide with extended cuffs to shield wrists. They withstand high temperatures and punctures, block hot slag burns and cuts from sharp workpieces. Good thermal insulation prevents scalds when handling hot components while maintaining enough dexterity for operation.
Safety footwear: Anti-smash, heat-resistant and slip-resistant safety shoes. Steel toe caps protect toes from falling workpieces. Upper material resists sparks and flame, while oil-proof slip-resistant soles defend against hot slag burns and punctures from sharp debris on floors.
Supplementary accessories such as side-shield welding goggles, flame-resistant sleeves, leather leg guards and welding aprons can be added according to actual working conditions for end-to-end body protection.
FAQ
Q: Does the 6800 full-face respirator meet industrial protection standards?
A: It complies with relevant industrial respiratory protection standards and meets the on-duty operation requirements of various factories.
Q: What types of filter cartridges are compatible with the 6800 full-face respirator?
A: It is highly compatible with industry-standard dedicated filter cartridges for organic gas, acid gas, ammonia and formaldehyde.
Q: Can filter cotton and filter cartridges be used together on the 6800 full-face respirator?
A: Combined use is supported to realize integrated dust and gas protection for complex industrial working conditions.
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